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KOCKS Roll Ring
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KOCKS Roll Ring

Availability:
Quantity:
Depending on the size, Speed and temperature of the users' wire rod process. HBW will supply HSS Rolling Rings that yield perfect steel products


Product Summary


The High Speed Steel Roll Ring is a remarkable innovation in the field of metal rolling components. It is designed to offer a combination of high performance, durability, and versatility. The roll ring is manufactured using advanced manufacturing techniques and strict quality control measures to ensure its reliability and excellence. It is a trusted choice for metal rolling mills worldwide, enabling them to produce high-quality rolled products efficiently.


Key Features


High Load-Bearing Capacity

The High Speed Steel Roll Ring has a high load-bearing capacity, allowing it to support heavy loads during the rolling process. This is essential for rolling large and thick metal sections, as well as for handling materials with high strength. The roll ring's robust construction and high strength materials enable it to withstand the significant forces exerted on it, ensuring stable and continuous operation.

Rapid Heat Dissipation

During high-speed rolling, a large amount of heat is generated. The High Speed Steel Roll Ring is designed to have efficient heat dissipation capabilities. Its good thermal conductivity and optimized design allow for rapid heat transfer away from the working surface of the roll ring. This helps to maintain the roll ring's temperature within an acceptable range, preventing thermal softening and ensuring its mechanical properties remain intact.

High Precision Tolerance Control

The manufacturing process of the High Speed Steel Roll Ring includes strict tolerance control. Every dimension of the roll ring is precisely controlled to ensure that it meets the required specifications. This high precision tolerance control is crucial for the smooth operation of the rolling mill and the production of high-quality rolled products. It also reduces the need for adjustments and fine-tuning during the rolling process, saving time and improving productivity.


Application


Heavy Machinery Manufacturing

In heavy machinery manufacturing, such as the production of bulldozers, cranes, and excavators, the High Speed Steel Roll Ring is used in the rolling of metals for critical components. The roll ring's high load-bearing capacity and durability are essential for withstanding the heavy stresses and impacts experienced in these machines. Its precision also ensures the accurate formation of components, contributing to the overall performance and reliability of the heavy machinery.

Bridge Construction

For bridge construction, the High Speed Steel Roll Ring is used in the rolling of steel components, such as beams and girders. The roll ring's ability to handle large-scale rolling with high precision is crucial for ensuring the structural integrity of the bridges. Its resistance to wear and fatigue also helps to ensure the long service life of the bridge components, which is of utmost importance for public safety.

Shipbuilding

In shipbuilding, the High Speed Steel Roll Ring is involved in the production of various metal parts for ships, including hull plates, propeller shafts, and structural members. The roll ring's performance in handling large metal sheets and its resistance to corrosion (due to its inherent properties and optional surface treatments) make it suitable for the marine environment. Its precision is also vital for ensuring the proper fit and assembly of ship components.


◆◇ Specification

KOCKS  RING

Brand

HBW ROLL

Material Code

HBWr03

Specification

Ø200-Ø550

Each Re-machining

≤0.8mm (reducing)

Hardness

60-63HRC

Surface Hardness Uniformity

≤1.5HRC

Features & Advantages

1. High abrasion resistance

2. Small hardness drop

3. Less re-machining amount

4. High wear resistance and impact toughness under thermal load

5. No Bursting problem, especially when rolling large size bar above Ø20mm

6. Good process ability with high machining efficiency

Application

KOCKS RSB. Applicable of special steel bar (finish size ≥Ø20mm ) rolling


◆◇ Chemical Analysis

Material

HBW Patented Chemical Composition (%)

C

Si

Mn

Cr

Ni

Mo

V

W

P & S

Nb

Co

Others

HSS

(Alloy composition changes based on different grades)

1.5

~

2.10

0.3

~

1.0

0.30

~

0.70

3.00

~

6.00

0.50

~

1.50

3.0

~

7.0

2.0

~

8.0

1.0

~

8.0

≤0.03

Depends on HSS Grade


◆◇ Physical Properties

Properties

Tensile Strengt

Compressive Strength

≥700MPa

≥2500MPa


◆◇ Micro structure

  • Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.

  • Metallographic Micrograph are available to supply in HBW.


HSS Roll Ring for PSM Mill

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CONTACT US

Phone: +86-13866508328
Tel: +86-562-2610227
Email: export@hbwroll.com
WhatsApp: +8613866508328
Add: No. 699 Wusongshan Avenue, Tongling City, Anhui Province, China 244000

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